HYPERTHERM Powermax105®
hypertherm PMX105 Plasma Cutting machine
Overview
Easy-to-use for cutting and gouging
Built and tested to withstand the harshest conditions
Low operating cost
Ordering Information
Component options
Torch Consumable Parts
Nozzles and electrodes are available in various quantities. Contact your distributor for more information.
Handheld or mechanized plasma system for cutting and gouging metal
Maximum productivity
- Fast cut speeds: three times faster than oxyfuel on 12 mm (½”) mild steel.
- Superior cut and gouge quality means less time spent on grinding and edge preparation.
Easy-to-use for cutting and gouging
- Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
- Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
- Wide voltage tolerance improves performance on motor generators and in low-line conditions.
- Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.
Built and tested to withstand the harshest conditions
- Duramax™ torches are designed for high impact and heat-resistance.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Low maintenance for maximum uptime – it keeps on going.
Low operating cost
- Long consumable life for lower cost and more uptime.
- Exclusive electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused.
- High power efficiency lowers energy consumption.
Specifications
Input voltages |
CSA 200 – 600 V / 3-PH / 50/60 Hz CE 230 – 400 V / 3-PH / 50/60 Hz CE 400 V / 3-PH / 50/60 Hz CCC 380 V / 3-PH / 50/60 Hz |
Input current @ 16.8 kW |
CSA 200/208/240/480/600 V / 3-PH 58/56/49/25/22 A CE 230/400 V / 3-PH / 50/29 A CE 400 V / 3-PH / 28 A CCC 380 V / 3-PH / 30 A |
Output current | 30 – 105 A |
Rated output voltage | 160 VDC |
Duty cycle @ 40° C (104° F) |
CSA 200-600 V 70% @ 105 A / 240 V / 3-PH 80% @ 105 A / 480–600 V / 3-PH 100% @ 94 A / 480–600 V / 3-PH 100% @ 88 A / 240 V / 3-PH CE 230-400 V 70% @ 105 A / 230 V / 3-PH 80% @ 105 A / 400 V / 3-PH 100% @ 94 A / 400 V / 3-PH 100% @ 88 A / 230 V / 3-PH CE 400 V 80% @ 105 A / 400 V / 3-PH 100% @ 94 A / 400 V / 3-PH CCC 380 V 80% @ 105A / 380 V / 3-PH 100% @ 94 A/ 380 V / 3-PH |
Open circuit voltage (OCV) |
CSA (200 – 600 V) 300 VDC / CE (230 – 400 V) 288 VDC CE (400 V) 292 VDC / CCC (380 V) 280 |
Dimensions with handles |
592 mm (23.3'') D; 274 mm (10.8'') W; 508 mm (20.0'') H |
Weight with 7.6 m (25') torch |
CSA 45 kg (100 lbs) CE 45 kg (100 lbs) (230 – 400 V) CE 41 kg (91 lbs) (400 V) CCC 41 kg (91 lbs) |
Gas supply | Clean / dry / oil-free air or nitrogen |
Recommended gas inlet flow rate / pressure |
Cutting: 217 l/min (460 scfh / 7.7 scfm) @ 5.9 bar (85 psi) Gouging: 227 l/min (480 scfh / 8.0 scfm) @ 4.8 bar (70 psi) |
Input power cable length | 3 m (10') |
Power supply type | Inverter – IGBT |
Engine-driven generator operation
Engine drive rating (kW) | System output (amps) | Performance (arc stretch) |
---|---|---|
30 | 105 | Full |
22.5 | 105 | Limited |
22.5 | 85 | Full |
15 | 85 | Limited |
15 | 65 | Limited |
Maximum cut speed
Material | Current (amps) |
Metric unit Thickness (mm) |
Metric unit Maximum cut speed¹ (mm/min) |
Imperical unit Thickness (inches) |
Imperical unit Maximum cut speed¹ (ipm) |
---|---|---|---|---|---|
Mild steel | 45 | 3 | 6150 | 10 GA | 205 |
Mild steel | 105 | 6 | 6360 | 1/4 | 240 |
Mild steel | 105 | 12 | 2580 | 1/2 | 95 |
Mild steel | 105 | 20 | 1180 | 3/4 | 50 |
Mild steel | 105 | 25 | 780 | 1 | 30 |
Mild steel | 105 | 32 | 500 | 1-1/4 | 20 |
Stainless steel | 105 | 6 | 7500 | 1/4 | 280 |
Stainless steel | 105 | 12 | 2330 | 1/2 | 85 |
Stainless steel | 105 | 20 | 990 | 3/4 | 42 |
Stainless steel | 105 | 25 | 660 | 1 | 25 |
Aluminum | 105 | 6 | 8330 | 1/4 | 330 |
Aluminum | 105 | 12 | 3070 | 1/2 | 114 |
Aluminum | 105 | 20 | 1470 | 3/4 | 62 |
Aluminum | 105 | 25 | 970 | 1 | 37 |
¹ Maximum cut speeds are the results of Hypertherm’s laboratory testing. For optimum cut performance , actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.
Operating Data
Capacity | Thickness | Cut speed |
Handheld cut | - | |
Recommended | 1-1/4'' (32 mm) | 20 ipm (500 mm/min) |
1-1/2'' (38 mm) | 10 ipm (250 mm/min) | |
Severance | 2'' (50 mm) | 5 ipm (125 mm/min) |
Pierce | 7/8'' (22 mm)* | - |
Metal removal rate | Groove profile | |
Gouge capacity | - | |
21.7 lbs. (9.8 kg) per hour | .25'' (6.4 mm) D x .29'' (7.4 mm) W |
Ordering Information
Standard configurations
Below are some of the most common system configurations which include a power supply , torch and work cable. Additional configurations are listed on our website.
Input voltages |
Handheld systems Standard power supply 75° hand torch 7.6 m (25') |
Handheld systems Standard power supply 75° hand torch 15.2 m (50') |
Handheld systems Power supply with CPC port and selectable voltage ratio 75° hand torch 7.6 m (25') |
Handheld systems Power supply with CPC port and selectable voltage ratio 75° hand torch 15.2 m (50') |
Mechanized systems Power supply with CPC port and selectable voltage ratio 180° full-length machine torch 7.6 m (25') |
Mechanized systems Power supply with CPC port and selectable voltage ratio 180° full-length machine torch 15.2 m (50') |
---|---|---|---|---|---|---|
200 – 600 V CSA² | 059374 | 059375 | 059376 | 059377 | 059378 | 059379 |
230 – 400 V CE³ | 059394 | 059395 | 059396 | 059397 | 059398 | 059399 |
400 V CE³ | 059414 | 059415 | 059416 | 059417 | 059418 | 059419 |
380 V CCC⁴ | 059434 | 059435 | 059436 | 059437 | 059438 | 059439 |
² For use in the Americas and Asia , except China.
³ For use in countries that require CE or GOST marks.
⁴ For use in China.
Custom configurations
Power supply options
Standard power supply |
Power supply with CPC port and selectable voltage ratio |
Power supply with CPC port / selectable voltage ratio and serial interface port (RS-485) |
|
---|---|---|---|
200 – 600 V CSA | 059370 | 059371 | 059372 |
230 – 400 V CE | 059390 | 059391 | 059392 |
400 V CE | 059410 | 059411 | 059412 |
380 V CCC | 059430 | 059431 | 059432 / 059433⁵ |
⁵ Does not include a power cord.
Starter consumable kit options
Handheld | Mechanized | Mechanized with ohmic retaining cap | |
---|---|---|---|
Kit | 228849 | 228848 | 228969 |
Component options
Cable length |
Torches Hand 75° |
Torches Hand 15° |
Torches Machine 180° |
Torches Machine Mini 180° |
Torches Robotic 45° |
Torches Robotic 90° |
Torches Robotic 180° |
Work cables Hand clamp |
Work cables C-style clamp |
Work cables Ring terminal |
Control cables Remote pendant |
Control cables CNC spade plug⁶ |
Control cables CNC spade plug⁷ |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
4.5 m (15') | – | – | 059476 | 059481 | – | – | – | – | – | – | – | – | – |
7.6 m (25') | 059473 | 059470 | 059477 | 059482 | 059464 | 059465 | 059466 | 223254 | 223287 | 223284 | 128650 | 228350 | 023206 |
10.7 m (35') | – | – | 059478 | 059483 | – | – | – | – | – | – | – | – | – |
15.2 m (50') | 059474 | 059471 | 059479 | 059484 | – | – | – | 223255 | 223288 | 223285 | 128651 | 228351 | 023279 |
22.8 m (75') | 059475 | 059472 | 059480 | – | – | – | – | 223256 | 223289 | 223286 | 128652 | – | – |
Torch Consumable Parts
Nozzles and electrodes are available in various quantities. Contact your distributor for more information.
Consumable type | Torch type | Amperage | Nozzle | Shield/Deflector | Retaining cap | Electrode | Swirl ring |
---|---|---|---|---|---|---|---|
Drag-cutting | Hand | 45 | 220941 | 220818 | 220854 | 220842 | 220857 |
Drag-cutting | Hand | 65 | 220819 | 220818 | 220854 | 220842 | 220857 |
Drag-cutting | Hand | 85 | 220816 | 220818 | 220854 | 220842 | 220857 |
Drag-cutting | Hand | 105 | 220990 | 220992 | 220854 | 220842 | 220994 |
Mechanized | Machine | 45 | 220941 | 220817 or 220955⁸ | 220854 or 2209539⁹ | 220842 | 220857 |
Mechanized | Machine | 65 | 220819 | 220817 or 220955⁸ | 220854 or 2209539⁹ | 220842 | 220857 |
Mechanized | Machine | 85 | 220816 | 220817 or 220955⁸ | 220854 or 2209539⁹ | 220842 | 220857 |
Mechanized | Machine | 105 | 220990 | 220993 or 220955⁸ | 220854 or 2209539⁹ | 220842 | 220994 |
FineCut® | Hand | 45 | 220930 | 220931 | 220854 or 220953 (ohmic) | 220842 | 220947 |
FineCut® | Machine | 45 | 220930 | 220948 | 220854 or 220953 (ohmic) | 220842 | 220994 |
Gouging | Hand | – | 220991 | 220798 | 220854 | 220842 | 220994 |
Gouging | Machine | – | 220991 | 220798 | 220854 | 220842 | 220994 |